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DEMCON

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Aeonose

 

The eNose Company originated from research into ‘smelling’ bacteria with the aid of sensors. This research established the basis for the electronic nose, the Aeonose, capable of detecting a wide range of organic substances in a person’s breath. Each measurement quickly and easily produces a certain pattern that may be characteristic of a certain disease. For example, the Aeonose can detect tuberculosis or certain forms of cancer – not as a diagnosis, but as a strong indication that justifies a follow-up examination.

The characteristic patterns are determined by measuring the breath of healthy and sick people. For each pattern of disease, the eNose Company developed an algorithm to make a distinction between ‘healthy’ and ‘diseased’ patterns and stores these patterns in a still expanding database. The business model is based on a ‘pay-per-use’ approach. Each test, for example by a medical specialist, accesses the database in the cloud and a message is returned within seconds indicating whether the patient has an elevated probability of having a certain disease. The eNose Company built an Aeonose prototype for testing purposes.

DEMCON was engaged to build a more robust, easily producible design and to guide the medical certification process. The challenge hereby was that the device had to be identical to the first version in terms of functionality (to maintain the validity of the already populated database) and appearance (the moulds for the housing had already been produced). To simplify assembly, the pneumatics and the electronics were redesigned. The implementation of the original breath sampling system was fairly complex, with a tangle of tubes. DEMCON replaced this with a single manifold that is easy to connect to the printed circuit board using a robust connection.

The first version was 3D printed, however, milling and gluing the components ultimately results in a better cost price and a more precise finishing. The device includes three sensors, each able to detect different type of substances. Originally each sensor was equipped with a small circuit board, attached to the main circuit board. DEMCON developed a new design for a single circuit board that incorporates the three sensors. In addition, the device was provided with a new version of the user interface. The interface was equipped with a touch film – a film with push buttons to operate the device – and LED status indicators.

Aeonose-291x300

The total test takes fifteen minutes (any dirt in the surrounding air is first filtered out) whereby the patient is required to breathe through the Aeonose for five minutes. The system includes a timer to put the patient at ease by informing him/her of the test’s progress. In addition, DEMCON was responsible for the industrialisation, and for the time being DEMCON production is responsible for the assembly. The redesign resulted in a product that can easily and reliably be assembled. Now it is up to the eNose Company to definitively demonstrate that it is possible to easily and reliably detect diseases with the Aeonose.

Jos Ansink
"More robust and user friendly"

The Aeonose is a beautiful product in which we were happy to play a role. We managed to convince the client that it was a good idea to critically review its product. That enabled us to make the interior of the device far more robust and to simplify its assembly. Furthermore, we improved the product’s appearance and created a more user friendly interface.

We delivered an initial prototype of the redesign in a short time and according to schedule. In the meantime we have produced ten prototypes for validation purposes. We effectively set down all of the specifications and documentation in support of the certification of the Aeonose as a medical product. We involved our client in this process, to hand over the product as we went along.

The eNose Company is currently conducting clinical studies with the prototypes in a number of hospitals to further validate the detection of disease patterns. The company is conducting research into tuberculosis in Africa. This way production is starting up and we expect to manufacture additional devices in the near future. While this does not involve very large numbers, it continues to be an interesting device for us to manufacture. We certainly are not turning up our nose at this.

Jos Ansink
Mechatronic Systems Engineer

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About Demcon

Demcon is a high-end technology supplier of products and systems. In a world in which technology increasingly plays a role in solving contemporary social issues, Demcon supports clients with a wide range of competencies. As a system supplier, Demcon can meet the entire needs of its clients, from initial idea and concept, to prototyping, industrialization and (series) production. In addition, Demcon develops its own products and, through an innovation program, investments are made in both start-ups and established companies. Demcon is certified for ISO 9001:2015 and ISO 13485:2016.

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